RetrofitFrom Audit to Implementation

We compare improvement scenarios to produce the figures needed for investment decisions.

Target equipment
Equipment identified as inefficient through audits or inspections, and aging equipment under consideration for replacement
Scope of work
Scenario comparison → Operating condition optimization → Feasibility review → Installation specification development → Post-improvement verification
Deliverables
Scenario comparison table · Feasibility analysis report (investment cost, cost savings, and payback period) · Post-improvement verification report
Integration
If Energy Audit or Mechanical Equipment Performance Inspection results are available, we continue directly from those findings
Engineer inspecting a factory aisle
From report to result

If it ends with a report,
there will be no savings.

We develop improvement measures into installation specifications, then measure the same points again after installation.
We start with numbers and end with numbers.

Carbon Neutral Investment

Carbon-Neutral Facility Investment
Detailed Design Projects

COMPLETION0Detailed design completion rate
AVG POWER SAVING0 or moreAverage power savings rate
Based on 11 detailed design projects
AVG CO₂ CUT0Average carbon emissions reduction per company
Based on 11 detailed design projects
Best Practices

What our clients saved
after replacing equipment.

These are detailed design projects completed under the Carbon-Neutral Facility Investment (Support Program).
Amounts are based on annual cost savings confirmed by each client.

S○ Needle Co., Ltd.Annual0

Energy audit and variable-speed air compressor replacement

Emissions reduction 0
B○ Solutions Co., Ltd.Annual0

Replacement with an inverter-controlled air compressor to eliminate unloaded operation

Emissions reduction 0
S○ Hi-TechAnnual0

Inverter-type screw compressor replacement integrated with wastewater recovery

Emissions reduction 0
Process

Process

01

Scenario Development

We identify all feasible improvement alternatives.

02

Quantitative Comparison

We compare cost savings, investment cost, and payback period.

03

Specification Development

We develop specifications that can be implemented on site.

04

Results Verification

After improvements, we remeasure the same points to quantify actual savings.

Scope

Before replacing equipment,
what to evaluate

01

Improvement Measure Selection

We select feasible measures from audit and inspection findings.

02

Improvement Measure Simulation

We calculate cost savings in a digital model before making changes.

03

Investment Feasibility Review

We calculate investment cost, cost savings, and payback period to determine whether to proceed.

04

Pre-Implementation Baseline

We measure pre-improvement performance to establish a comparison baseline.

05

Post-Improvement Verification

We remeasure the same points using the same method to quantify actual savings.

06

Ongoing Data Management

We continue monitoring operating data to confirm that savings are sustained.

Field

Improvement Sites

Equipment replacement — We upgrade to a high-efficiency motor and inverter.
Equipment replacement — We upgrade to a high-efficiency motor and inverter.
On-site coordination — We review drawings and finalize installation specifications.
On-site coordination — We review drawings and finalize installation specifications.
Difference

What makes AERO-ONE different

Conventional approach
  • Primarily recommends equipment replacement
  • Results estimated from catalog specifications
  • Ends when installation is complete
  • Actual savings are not measured
The AERO-ONE approach
  • Includes adjustments to operating conditions
  • Simulation using our measured data
  • Measurement before and after improvements using the same criteria
  • Concludes by quantifying actual savings

Before replacing equipment,
first determine whether the change is worth it.

PERFORMANCE RETROFIT — AERO-ONE
FAQ

Frequently Asked Questions

Do we have to replace the equipment?
No. In many cases, adjusting operating conditions or control methods can improve performance without replacement. We first determine whether replacement is necessary.
Do you also handle installation?
AERO-ONE performs audits and verification. The scope and method of installation are subject to agreement, so we will confirm them when you contact us.
How do you verify the results of improvements?
We establish baseline measurements before improvements, then remeasure the same points using the same method afterward. A valid comparison requires consistent criteria.